Overview of Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries
A copper bar, also known as copper billet or ingot, refers to a solid, rectangular or square-shaped piece of pure copper or copper alloy. These bars are characterized by their robustness, dimensional accuracy, and metallurgical consistency, making them ideal for applications requiring high mechanical strength and/or electrical conductivity. Copper bars are typically produced through casting, extrusion, or hot rolling processes, resulting in a range of sizes and shapes to accommodate diverse industrial needs. They can be supplied in standard lengths or custom-cut to specific dimensions based on the end-user’s requirements.
Copper Bar of Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries
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Strength and Durability: Copper bars exhibit good mechanical strength and toughness, enabling them to withstand high stress loads without fracturing.
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High Conductivity: Like other copper forms, copper bars offer excellent electrical and thermal conductivity, which is essential in electrical and heat transfer applications.
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Corrosion Resistance: Copper naturally corrodes at a slow rate and forms a protective patina, making it resistant to atmospheric corrosion and suitable for prolonged exposure to the elements.
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Workability: Copper bars can be easily machined, drilled, turned, or otherwise fabricated into intricate shapes and components without compromising their integrity.
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Versatility in Alloys: Copper can be alloyed with other metals to create bars with customized properties, such as increased hardness, wear-resistance, or specialized temperature and pressure tolerance.
Applications of Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries
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Machinery and Equipment: Copper bars are used in the production of heavy machinery components, gears, and bearings due to their strength and wear resistance.
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Construction: For structural applications, electrical grounding systems, and architectural accents where both strength and aesthetics are desired.
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Electrical Engineering: In the fabrication of busbars, switchgear components, and transformer parts where high electrical conductivity and durability are needed.
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Transportation Industry: Copper bars are integral to the production of parts for automobiles, railways, and aerospace due to their combination of strength and conductivity.
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Forging and Casting: Serves as raw material for further manufacturing processes like forging into intricate shapes or melting down for casting complex components.
(Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries)
Parameters of Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries
The specifications for custom extruded copper bus bar insulation and flat bar for electric automotive batteries depend on several factors such as the type of battery, the size of the vehicle, the desired insulation properties, and the specific application.
For example, in a 50-volt Li-ion battery with an average size of 100mm x 100mm x 20mm, the following dimensions would be required:
– Extruded copper bus bar insulation: A length of approximately 4mm thick at its center and 8mm thick along its edges.
– Flat bar insulation: A length of approximately 4mm thick at its center and 3mm thick along its edges.
– Outside layer thickness: The outside layer will vary depending on the type of material used and its thermal performance.
Based on these specifications, some examples of other options for custom extruded copper bus bar insulation and flat bar may include:
– Roar
– Currie Auto Lubes
– Bosiserv
– Morbiq
It is recommended to consult with a professional engineer or installer who can provide you with detailed information regarding your specific needs and requirements.
(Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries)
Company Profile
Copper Channel is a trusted global metal material supplier & manufacturer with over 12-year-experience in providing super high-quality copper products and relatives products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality copper materials and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries
Q: What is the standard size for Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries?
A: Copper bars are available in a variety of sizes, with common dimensions ranging from small squares or rectangles of a few millimeters in thickness to large sections several inches thick and wide. Exact sizes can be customized to order.
Q: Can Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries be welded?
A: Yes, Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries can be welded using various techniques, including gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), and shielded metal arc welding (SMAW), although proper preparation and technique are necessary to avoid issues like porosity.
Q: Is Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteriessuitable for marine environments?
A: Yes, copper’s inherent corrosion resistance makes it suitable for use in marine applications, although specific alloys may be preferred for added protection against saltwater corrosion.
Q: How does the cost of Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries compare to other metals?
A: Copper tends to be more expensive than some common structural metals like steel due to its higher conductivity and relative scarcity, but its unique properties often justify the cost in specialized applications.
Q: Is Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries recyclable?
A: Absolutely, copper is one of the most recycled metals globally. Copper bars can be melted down and reused repeatedly without losing their inherent properties, contributing to a circular economy and sustainable practices.
(Custom Extruded Copper Bus Bar Insulated Copper Flat Bar for Electric Automotive Batteries)
